Multi-station vertical deflash PLC controlled unit with vacuum conveyor technology, chipless trim, facing, and reaming capabilities.
The 5000 Series incorporates all of the features of the 4000, as well as chipless neck trimming and precision ID reaming and facing. No other system in the industry integrates these functions in one unit.
MTM’s 5000 series deflashers feature our own, unique method of trimming flash cleanly and efficiently. Our deflash tooling is custom machined from your digital files. This process allows us to produce the finest deflash tooling in the industry. The combination of our bottle-specific capture nests and our shear punch tooling enables our deflashing systems to cut containers precisely using less power and causing less vibration than competing systems.
5000 Series Specifications
Trimming System |
Deflasher |
Chipless Trim |
I.D. / Facing Trim |
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General Purpose of the MTM 5000 Series Trimming System |
Provide fully finished bottles in either single or dual neck application to customer’s exact specifications |
Capable of deflashing handle and neck. Will guillotine either single or dual necks |
Removes a neck ring at a predetermined height for a smooth leak free closure without any chips or bottle contamination |
Designed to cut neck I.D. opening to a specific diameter and also provide a flat smooth land on the neck surface for a leak free closure |
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PLC Controls |
YES Full program and documentation supplied with each system |
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Operator Interface of Control Functions w/Fault Messaging |
Color Touch Screen can be moved to various locations while trimmer is running |
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Bottle Per Minute |
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Up to 93 bpm* |
Up to 93 bpm* |
Up to 93 bpm* |
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Bottles per Index |
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1 to 9 Depending on size of bottle |
1 to 8 Depending on size of bottle |
1 to 8 Depending on size of bottle |
Bottle Size Range |
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Bottle Diameter min/max |
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1.5” – 7” 38 – 178mm |
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Neck Diameter min/ max |
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1” – 4” 25 – 127mm |
1” – 3 ” 25 – 76 mm |
1” – 4” 25 – 127mm |
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Bottle Height min/max |
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8” – 18 ” 203 – 450mm |
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Head Height Adjustment |
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YES |
YES |
YES |
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Station Overall Height |
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Motor driven for quick changeover with overall height adjustment of 6″ |
Motor driven for quick changeover with overall height adjustment of 6″ |
Motor driven for quick changeover with overall height adjustment of 6 |
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Bottle Infeed Height |
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36 in. ± 2″ Legs Only |
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Motion of Stations |
14 Servos |
Clamping motion by servo for quick and accurate nesting with deflashing /guillotining done pneumatically |
Clamping and height control is done with servo for accurate placement and height adjustment |
Clamping and height control is done with servo for accurate placement and height adjustment |
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Tooling Installation |
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Bolt in with sub plates for quick changeovers |
Sub plates for neck |
Sub plates for neck |
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Frame Design |
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H/D Tubular Steel |
Same and with 8020 substructure |
Same and with 8020 substructure |
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Bottle Feed System |
Provides bottles at correct spacing and accurately places them for proper trim |
Servo driven screws synchronized with servo driven vacuum conveyor |
Servo driven walking bean over a stainless steel deadplate |
Servo driven walking bean over a stainless steel deadplate |
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Trimmer Guarding |
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Clear sliding doors full length of trimmer |
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Bottle Feed Conveyor |
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Customer Supplied |
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Jam Detection |
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YES Sensor and Servo Torque Limiting |
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Voltage Requirement |
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480 vac – 60 Hz – 3 Phase |
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*Bottles per minute are only approximate. 93 bpm is with 8 up and less than 9″ certificates. Speed is solely dependent on bottle size and shape.
Specifications are subject to change without notice. Guards are supplied and must be in place before operation. All sales are subject to our prevailing terms and conditions of sale. Other options available upon request.